Report on the Technical Evaluation of Underground Laboratory Sites[1]

 

F. P. Calaprice4, P. Doe5, K. T. Lesko2, M. L. Marshak3, Charles Nelson1,

D. Lee Peterson1, K. E. Robinson2, J. Wang2 and J. F. Wilkerson5

 

1CNA Consulting Engineers, Minneapolis MN,

2Ernest Orlando Lawrence Berkeley National Laboratory, Berkeley CA,

3School of Physics and Astronomy, University of Minnesota, Minneapolis MN,

4Department of Physics, Princeton University, Princeton NJ,

5Department of Physics, University of Washington, Seattle WA

 

Summary

 

      The Technical Assessment Sub-Committee has investigated four proposed national underground science laboratory sites in the United States and visited existing laboratories in Italy and Japan. In addition, the Sub-Committee has met twice with the full Committee and interacted extensively through site visits, telephone and email with advocates for the various sites. The Sub-Committee has also solicited independent engineering and geological advice and has identified and visited on its own several potential horizontal access sites in the California-Nevada border region. In aggregate, the Sub-Committee has committed more than one person-year to its studies.

 

      The site visits and discussions led the Sub-Committee to identify 28 individual factors, grouped into 11 categories that are relevant to site selection. The relative importance of these factors varies. The Sub-Committee reports information about all of these factors both for the proposed sites and for the laboratories in Italy and Japan. The Sub-Committee believes that in many respects the Italian National Laboratory of Gran Sasso (LNGS) sets a “baseline” that a new American laboratory must exceed. This criterion has led the Sub-Committee to an assessment that is summarized here and discussed in the report.

 

      All four sites investigated in detail are acceptable for underground research. The depth factor alone justifies narrowing the site search to Homestake and San Jacinto sites for a primary national facility. These two sites may well be equivalent within the uncertainties of our criteria and assessments, but the availability of the Homestake site is more time-dependent. Selecting between these sites likely requires consideration of other factors, such as the success probability of various development scenarios and tolerance for risk. With respect to Carlsbad Underground National Laboratory and Soudan Laboratory, the Sub-Committee believes that underground science that exploits the special advantages of each of these sites should and will likely continue. The Sub-Committee also suggests continued study at an appropriate level of the California-Nevada border sites, to facilitate a deep alternative if both the Homestake and San Jacinto sites prove infeasible.

 

      The Sub-Committee believes the case for a multi-purpose underground science laboratory is compelling. The technical considerations assessed by the Sub-Committee indicate that the project is feasible. Within one to five years, the United States can have a world-leading facility to advance a wide range of important science that requires very sensitive detectors and a very low background environment. The Sub-Committee believes this initiative should proceed on the fastest possible time scale.

 

      This report is organized in the following manner.  The first section introduces the charge, structure, methodology and approach of the Technical Sub-Committee.  Section 2 discusses summary characteristics and attributes of each of the principal sites or laboratories visited by the Sub-Committee.  Section 3 explains the evaluation criteria used in assessing the sites and the comparative characteristics of the sites and laboratories to these characteristics.  The Sub-Committee analysis and summary are presented in Section 4.  Appendix A is a glossary of mining and excavation terms whose understanding aids in the discussion of the technical aspects of the various sites.  Appendix B is the criteria document that was communicated to the various site advocates in order to ensure that all sites would be studied and evaluated in the same manner.  Appendix C is a summary table of specific items and cost information presented by the four major candidate sites.  Appendix D presents the findings and preliminary evaluation of possible alternative candidate sites in the California-Nevada border area.

 

1. Introduction

 

      The Technical Evaluation Sub-Committee was charged with developing a set of criteria to evaluate sites for a possible national underground physics laboratory in the United States, evaluating a set of sites against those criteria and making an initial assessment regarding site selection. The Sub-Committee gratefully acknowledges financial support for its efforts from the National Science Foundation through the Institute for Nuclear Theory at the University of Washington and from the U.S. Department of Energy through the School of Physics and Astronomy at the University of Minnesota. The Sub-Committee also wishes to express its thanks for the gracious hospitality it has received from site proponents and interested citizens during its site visits, and the cordial reception accorded to Committee members during site visits to existing underground physics laboratories outside the United States.

 

      A brief summary of the Sub-Committee’s work is as follows: The Sub-Committee retained the firm of CNA Engineers of Minneapolis to provide expertise and advice to the Committee during its study. CNA Engineers has 17 years of experience in engineering design and construction supervision at Soudan Underground Physics Laboratory and has worked on numerous underground transportation, workspace and sanitation projects in different parts of the world. Sub-Committee members participated in a meeting with the full committee in Alexandria, Virginia, on December 14. On January 9-11, Sub-Committee members visited the Homestake Mine in Lead SD, followed by a visit to the Soudan Mine, MN on January 12. Sub-Committee members next visited the National Laboratory of Gran Sasso in Abruzzo, Italy, on January 29-30. They next visited the Kamioka Laboratory in Mozumi, Japan on February 12-13, followed by a visit to the WIPP site near Carlsbad NM on February 16. Several members of the Sub-Committee visited possible site for a horizontal access laboratory along the California-Nevada border on February 21-23. Sub-Committee members toured the San Jacinto site near Palm Springs CA on February 28 and March 1.  The Sub-Committee then met in Berkeley CA on March 2 and reported to the full Committee on March 3-4. During this entire process, the members of the Sub-Committee exchanged numerous emails and telephone calls with each other, members of the full Committee, site proponents and other interested persons.

 

      To assist site proponents in the preparation of pre-proposals and to help guide its own thinking, the Sub-Committee prepared a document entitled Criteria for Technical Evaluation of an Underground Laboratory Site, which is included as Appendix B. The “Criteria” document includes work breakdown structure (WBS) for both the capital and operations activities of a national underground laboratory. For specificity, the “Criteria” document describes four example detectors. Detector A is a modest-sized, ultra-low-background detector of the type that might be used for a bb decay or a cold dark matter experiment. The salient feature of Detector B is a large inventory (perhaps 1 kiloton) of flammable liquid scintillator, similar to a super-Borexino or a super-KamLAND. Detector C has an even larger inventory of a liquid cryogen, for example, 5 kilotons of argon. Finally, Detector D is an ultra-K detector, containing perhaps 0.5 megatons of water. While these four example detectors do not include all possibilities, they are good indicators of the types of stress that will be placed on a national underground laboratory. Thus, they provide a good metric for site evaluation.

 

      The Sub-Committee believes that in many ways the National Laboratory of Gran Sasso (LNGS) provides a baseline for evaluating national underground laboratory proposals and sites in the United States. While the LNGS seems to be currently full and has a planned program of experimentation well into the future, the Sub-Committee believes that LNGS could and quite likely would make space for a new compelling and well-planned experiment. Thus, the Sub-Committee believes that merely duplicating the capabilities of LNGS in the United States is not sufficient. The new United States National Underground Scientific Laboratory (USNUSL) should enable a new generation of detectors with significant increases in sensitivity over what is currently available. This goal of significant increase in sensitivity underlies the discussion in this report.

 

      The Sub-Committee believes that historically physics detectors have attained increased sensitivity in two ways—increasing signal and decreasing background. One or more of the following specific strategies are likely necessary to achieve the goal of higher sensitivity:

 

1.   Increase target or detector mass

2.   Use more sensitive and likely more exotic materials, for example, increasingly use materials which are more costly, unstable, toxic, flammable, explosive or cryogenic

3.   Reduce both direct and induced cosmogenic background with increased depth underground

4.   Reduce radioactivity background by locating in less radioactive rock, by improved local shielding and/or by better control of radon

5.   Increase signal and/or reduce background by achieving lower levels of naturally occurring radioactive impurities

6.   Increase signal and/or reduce background by using more and/or better electronics, software algorithms and computer processing

 

      The first five of these strategies directly relate to the properties of the proposed USNUSL and its infrastructure. Strategies involving electronics and computer processing or software can presumably be implemented at any laboratory site. The Sub-Committee criteria for evaluating possible laboratory sites are thus related to the first five of these strategies to achieve a new level of sensitivity in a wide range of low background detectors.

 

      The Sub-Committee’s methodology during its visits was to engage the site proponent’s in vigorous discussion about how to prepare the best possible case for each site. First, the Sub-Committee received information from the advocates, in some cases in advance and in others during the site visit. The Sub-Committee then inspected the physical site. Next the Sub-Committee discussed the information received, the on-site observations and the information received from its consultants with the site advocates. In some cases, these discussions were quite extensive and resulted in major re-thinking of their ideas by the site advocates. The Sub-Committee then received additional and, in some cases, new information from the site advocates. Finally, the Sub-Committee turned to an evaluative mode and attempted to assess all the information it had received from the site advocates, from its own observation and from its consultants with regard to each site.

 

      We note a caveat that should be used in considering our report. Our entire process was very short. We very much appreciate the responses we received from site advocates under extreme time pressure, but we realize, that of necessity, the scope of these responses was limited. We restricted advocates to 10-page pre-proposals, again because of the time constraints. Our process is perhaps best regarded as a preliminary technical review. While we are confident of the thrusts of our analyses, we believe the scientific communities should subject actual proposals for a national underground science laboratory to extensive peer review.

 

2. Sites

 

      The Sub-Committee has investigated two existing foreign laboratories—National Laboratory of Gran Sasso (LNGS) and Kamioka, four proposed sites—the Homestake Mine, San Jacinto, the Soudan Underground Physics Laboratory and the Waste Isolation Pilot Plant (WIPP). Near the end of the Sub-Committee’s consideration process, the proponents of a laboratory at WIPP renamed their proposal Carlsbad Underground National Laboratory (CUNL) and that name will be used to describe the WIPP site in the remainder of this report.

 

      The Sub-Committee also sought to locate possible sites without current proponents, so-called green-field sites. A laboratory built at an arbitrary location would require two new vertical shafts or a single new vertical shaft divided into two independent shafts by a fire-rated barrier. The construction cost of either arrangement to a depth of 2,500 m is likely greater than $200 million not including the cost of laboratories, surface facilities or detectors. The Sub-Committee believes that it would be difficult to justify such an expense. A more feasible alternative is to find other sites similar to Mt. San Jacinto, where the ground elevation changes so rapidly that a depth of 2,500 m could be achieved with a horizontal access adit or tunnel of length 5,000 m to 10,000 m. The construction cost for access in these sites is perhaps 50% of the cost of sinking two shafts. In addition, the resultant horizontal access has lower operating costs, lower costs for excavation of laboratories and lower costs for detector installation than a vertical shaft laboratory. The Sub-Committee identified many sites, but selected four such sites in the vicinity of the California-Nevada border for on-site investigations. These sites are presented here as a composite in a very preliminary context as the California-Nevada sites.

 

2.1 National Laboratory of Gran Sasso (LNGS): The LNGS is located just outside Assergi between L’Aquila and Teramo in the Abruzzo region of Italy, approximately 150 km east of Rome. The LNGS was built as a supplement to a 11 km double tunnel on the A24 autostrada that traverses the Italian peninsula west-to-east from Rome to the Adriatic coast. The underground laboratory with a depth of 3,800 mwe consists of three primary halls of approximate dimension 20 m by 100 m by 20 m high. The access to the LNGS is by vehicle from the westbound autostrada tunnel. The experimental halls are connected by a series of underground drifts, some of which are large enough to permit access by a standard highway semi-trailer to each of the experimental halls. The LNGS has a campus consisting of several buildings housing offices, laboratories, supply rooms, machine shops, dormitory rooms and a cafeteria about 1 km outside the western tunnel portal. Access from this campus to the underground laboratory requires driving onto the autostrada, through the entire length of the eastbound tunnel, accessing a special ramp and then driving approximately halfway through the westbound tunnel. The return to the outside campus is shorter, requiring only a drive halfway through the westbound tunnel and then the 1 km to the campus.

 

      The LNGS has about 15 years of excellent operating experience. The replacement of detectors by new detectors is now an ongoing process. An expansion of the LNGS was authorized in 1990, but has been delayed by environmental and other concerns. The LNGS is well subscribed by both old and new detectors, but could likely accommodate a totally new detector within the next five years, if the detector were funded and had a compelling physics rationale. LNGS is a truly international laboratory.

 

2.2 Kamioka Observatory Laboratory (Super-K and KamLAND): The Kamioka Laboratory is located near Mozumi, about 75 km south of Toyama, a port on the Sea of Japan. Mozumi is approximately 300 km west of Tokyo. The Kamioka laboratory was built in a mine complex at a shielding depth of 2700 mwe. It was initially accessed via a 7 km mine rail adit beginning on the mountainside above Mozumi. The primary access now is through a 3 km vehicular adit capable of passing a standard highway semi-trailer. The adit portal is located about 10 km by road from Mozumi. The underground facilities consist primarily of two main laboratories both upright cylinders with domed roofs. The smaller laboratory with a liquid volume of approximately 10,000 m3 once housed the Kamioka detector. The KamLAND liquid scintillator detector is now being installed in this hall. The second hall, with a liquid volume of approximately 50,000 m3 houses the Super-Kamiokande detector. The complex includes a few drifts that are used for access and some stub drifts that are used for control rooms, storage and vehicle parking.

 

      The Kamioka Laboratory has an office building and a dormitory/cafeteria building, both located in Mozumi. The round-trip from Mozumi to the laboratory requires about 30 minutes. Because Mozumi is very small, population less than 1,000, many visiting physicists live about 3/4-hour drive from Mozumi, towards the coast, where the population is larger and services more numerous.

 

2.3 Carlsbad Underground National Laboratory: The proposed CUNL would have an underground laboratory located at the Waste Isolation Pilot Plant, a government-owned, DOE facility. WIPP is located about 50 km east of Carlsbad, Eddy County, NM in the Permian Basin, a large deposit of halite and anhydride layers with underlying rich deposits of petroleum and natural gas. The office-laboratory-stock room complex for CUNL would likely be located in Carlsbad, possibly on land owned by the State of New Mexico and used by New Mexico State University for an environmental monitoring center.

 

      The CUNL laboratory site is an extraordinary complex of surface and underground facilities, including state-of-the-art hoisting, ventilation and materials handling systems. The underground site is completely dry; no pumping is required. The current underground complex is located in an extensive salt formation at a depth of 1,600-1,800 mwe. The CUNL proponents have developed a plan to locate a laboratory complex near the bottom of the halite, a depth of 3,000-3,200 mwe. The site advocates and their technical consultants report that depths below 3,200 mwe cannot be achieved at CUNL because of the risk associated with digging into the hydrocarbon deposits known to exist below the halite and anhydride beds.

 

2.4 Homestake Underground National Laboratory: The Homestake Gold Mine is located in Lead, Lawrence County, SD. This mine has been worked for approximately 125 years and has more than 800 km of drifts at various levels with the deepest workings at 2,600 m. The mine has two active shafts (Yates shaft and Ross shaft) with multi-compartment hoists that reach a level 1,600 m below the ground. From there, access to the lower levels is via an internal winze (shaft) or via a ramp system that accommodates rubber-tired vehicles. The Homestake mine has a large number of surface buildings, many of which are quite old and probably not of high utility for an underground laboratory. The heads of both shafts are located within a 5-minute drive of the center of Lead. The nearest commercial airport at Rapid City is about an hour drive to the east.

 

      The Homestake mine has a number of existing underground rooms that are for used for various support functions at a variety of depths down to 2,100 m. These rooms are typically 20 m by 50 m by 10 m in height. The rooms are generally stabilized with conventional techniques such as rockbolting or shotcreting, but appear stable over time intervals of more than 10 years. Homestake could house laboratories at several different depths with a maximum possible depth of about 7,200 mwe. Because of temperature and lithostatic pressure considerations, the bulk of the low background laboratories would likely be located at 6,500 mwe. Because of the configuration of the mine systems, a likely location of less deep laboratories would be at about 4,500 mwe. Converting the mine to a national underground laboratory would require renovation of the mine’s mechanical and access systems, closing off a large part of the mine that will not be used, and construction of new caverns to house detectors. These detector laboratories would be located in non-ore-bearing rock. The Homestake Mining Company also requires an indemnification against liabilities as a result of science activities. This important issue appears to require federal legislation.

 

2.5 Mount San Jacinto: Mt. San Jacinto is located in Riverside County CA with its base rising at the western edge of the City of Palm Springs CA. An aerial tramway operated by a public authority traverses up most of the mountain’s western slope. The portal for a proposed horizontal access adit (tunnel) to the Mt. San Jacinto underground laboratory would begin about 1 km to the west of the Tramway Valley Station, about 100 m south and connected to the Tramway access road. The area around the portal is currently an overflow parking lot for the Tramway, that has also been used to store refuse from the recent Tramway renovation. The land required for the laboratory is mostly state-owned, either by the Tramway authority or as part of a state park. The site of an external campus for the San Jacinto laboratory is not yet defined, although the advocates suggest a wide availability of sites in Palm Springs, a roughly 30 minute round trip from the underground laboratory. These sites include private land and public land assigned to higher education.

 

      The initial cost of the proposed San Jacinto Laboratory is significantly affected by the length of the access adit, which in turn depends on the required laboratory depth. The Sub-Committee believes the most desirable option achieves a depth of 6,500 mwe with a slightly upward-sloping adit of approximately 7,700 m in length. Approximately 10% more depth could be achieved with a somewhat shorter, downward-sloping adit, albeit with an additional operating cost because of the need to pump water.

 

2.6 Soudan Underground Laboratory: The Soudan Underground Laboratory is located at a depth of 2,200 mwe in St. Louis County in northeastern Minnesota. The Soudan Laboratory is located in a hematite mine converted to a state park in the 1960’s. Physics experiments at Soudan started in 1981. Since that time, two large experimental halls have been excavated, each approximately 15 m wide by 12 m high. The Soudan 2 hall is about 70 m in length; the MINOS hall is approximately 100 m in length. Currently, the Soudan Laboratory has only a single usable shaft with a cage dimension of approximately 1 m wide by 2 m deep with the possibility of carrying lengths up to 12 m and weights up to 6 tons. The Soudan Laboratory is the target for a Fermilab neutrino beam that is currently under construction.

 

      Because of its shallow depth, the advocates of the Soudan Laboratory believe that it is best suited for detectors that utilize it special capabilities of current availability, staff experienced in installing and operating physics detectors and a neutrino beam. Soudan is not suited for ultra-low background detectors because of its limited depth. It is not suited for the detectors with flammables or cryogens because of its single shaft. Building the large ultra-K water Cerenkov detector at Soudan would require a new primary shaft with the existing shaft used as a secondary escape. Available land exists for this option and the cost of the new shaft would be a small fraction of the total project cost for “ultra-K.”

 

2.7 California-Nevada Border Horizontal Access Sites: The sites investigated in the California-Nevada border region include Charleston Peak, between Las Vegas and Pahrump in Nevada, Telescope Peak between Panamint Valley and Death Valley in California, Mount Tom and Mount Morgan, west of Bishop CA and Boundary Peak in the White Mountains almost directly on the California-Nevada border. It appears possible to achieve depths of 6,000 mwe or more with horizontal or slightly inclined adit lengths of 6,000 to 10,000 m. The Mt. Tom/Mt. Morgan site has an existing, unused mine that allows a detailed investigation of the geology without additional drilling. More information about these sites is presented in Appendix D.

 


3. Evaluation Factors

 

      The Sub-Committee used its collective experience in performing nuclear and elementary particle physics experiments, including underground experiments, as well as its observations during site visits to existing laboratories to develop a set of evaluation factors that can be used to assess the potential of various sites. Clearly, some of the factors are much more important than others. The weights assigned to the various factors by different people will vary based on individual experiences, tolerance for risk and general approach. The Sub-Committee also believes that assessments on each factor can be combined in different ways—that is, additively or multiplicatively. Indeed, some factors should likely be combined one way and other factors should be combined another way. Regardless of these concerns, the Sub-Committee used assessments with respect to these factors to reach the conclusions that are reported in Section 4. The methodology issues lead to reliability estimates on the conclusions that are also discussed in that section.

 

      The recommended evaluation criteria include the following 28 factors collected into 11 groups:

 

Group 1:        Construction Costs—access, underground halls, outfitting mechanical/electrical systems, installing detectors

Group 2:        Facility Operating Costs

Group 3:        Risk—environmental/permitting, rock/salt structural integrity, seismic, mechanical systems

Group 4:        Management—scientific, site operations, ownership/sharing

Group 5:        Depth

Group 6:        Neutrino Beam

Group 7:        Time to Detector Installation

Group 8:        Outreach Possibilities

Group 9:        Local Awareness and Support

Group 10:      Laboratory Context—cost of living, climate, travel to laboratory area, commuting to laboratory, local universities, ease of access, local industrial infrastructure, scientific environment

Group 11:      Suitability for Detectors—ultra-low background, flammables and cryogens, “ultra-K” large water Cerenkov detector

 

3.1 Underground Costs: Both capital and operating costs are clearly important criteria in site selection and design of an underground science laboratory. During the site evaluation process, the Sub-Committee developed some general understandings of cost trade-offs for underground laboratories, which are reported here.  Appendix C is a comparative table of the four principal candidate sites of their shielding depth and estimated costs.

 

      (a) Capital or construction cost: The up-front cost of building a laboratory depends on a number of factors including (1) existing physical plant, if any, (2) whether the laboratory is built in rock or salt, (3) the quality of the ground, (4) the size of equipment that can be used, (5) the amount of materials handling required and (6) the cost, skill and availability of labor.

 

      An existing physical plant is advantageous for a number of reasons, even if the laboratory is primarily built new. Existing access permits direct inspection of the ground quality without extensive test boring programs. An existing access has generally established a history of permitting for the site, as well a public perception that heavy construction on a site is expected. Existing access can be renovated, generally at less cost than new construction. Even if not renovated, an existing access can provide a secondary egress for safety or a ventilation access, reducing or eliminating the need for these features in new construction. Finally, since up-boring of a shaft is generally cheaper than down-boring, an existing access can reduce the cost of new shaft development.

 

      There are some cost disadvantages associated with existing access. These include possibly antiquated mechanical systems that might require substantial maintenance or updating and buildings that need to be removed; other closure issues associated with shrinking the size of the existing underground physical plant to a needed and efficient size, including the cost of sealing off unused areas and pumping from a larger than necessary physical plant; legacy environmental issues and a need for workforce re-education and re-training to adapt from mining to civil construction.

 

      Unit volume excavation costs in salt are approximately 3 to 5 times less than construction costs in rock. Salt is generally excavated using continuous grinders that are able to loosen enormous quantities of salt per person-hour worked. The density of salt is about 20% less than the density of rock, resulting in lower materials handling costs. In some locations, excavated salt can be sold, while excavated rock is generally at best given away, reducing disposal costs. Salt deposits are dry, so water handling is not required. Salt also exhibits plastic flow and pure salt does not generally have faults.

 

      Ground quality affects construction costs in a number of different ways. The best ground is homogenous, high compressive strength rock or pure halite or anhydride beds without clay or rock inclusions. Areas with ore generally have heterogeneous rock and are less desirable. Areas that have been mined or have fractures or faults or inclusions have inhomogeneous stress fields and are more difficult both for design and construction. The poorer the ground, the more ground support is required. This ground support in the form of bolts, mesh and/or shotcrete increases both project cost and time.

 

      Project cost is also affected by the size of equipment that can be used for excavation and transportation of muck and the amount of materials handling that is required. Labor typically represents about 40% of total project cost. Larger equipment can increase worker productivity and reduce labor cost. Each transfer of excavated rock or muck from one conveyance to another also increases cost.

 

      Since labor is a significant cost, the cost, availability and productivity of labor are all important factors. Under the Davis-Bacon Act, labor costs are determined by the U.S. Department of Labor for each type of worker in each geographic area. A shortage of labor can increase costs through delay. Although, in principle, such delay costs to the contractor, in reality, contractors who are losing money seek to recover some of these losses from owners in a variety of ways. Well-trained and motivated workers and efficient management can also reduce project costs. The relatively high mobility of workers in the United States may limit the effect of these factors.

 

      The cost of excavating shafts is approximately two to three times the cost of excavating adits, drifts or tunnels of similar cross-section and length. This cost primarily results from the materials handling problem. When rock or other material is loosen by blasting or continuous mining in a tunnel project, the loose material or muck can be easily scooped up with a front-end loader and placed on a conveyer or in a skip or dump truck for disposal. This method applies to downgrade tunnels, providing the slope of the excavation is not too large. When material in a down-bored shaft project, it is difficult to pick up and move. One exception is when the bottom of a new shaft is accessible via another shaft. Then, the muck can be pushed down a bored hole and retrieved using heavy equipment at the bottom. Another more efficient alternative is to drive a shaft upward—a so-called raise. This approach also facilitates automated mucking.

 

      The cost of tunnels and shafts can be as much as doubled by water infiltration along the entire length. Water infiltration occurs in fractured ground conditions. Progress by either tunnel boring machine (TBM) or drill-and-blast methods is slower in fractured ground due to rock support issues. Furthermore, tunnels and shafts with water infiltration generally require watertight linings that also slow the progress of the work. In many cases, water infiltration and the resultant linings are only an issue for a fraction of the tunnel or shaft length—perhaps 10%—and the costs are reduced proportionately.

 

      The excavation costs for laboratory caverns can vary by as much as a factor of two with lower costs for horizontal access. Generally, horizontal access permits use of larger equipment, which results in higher labor productivity, as discussed earlier. Secondly, horizontal access generally reduces materials handling because muck can be directly loaded into over-the-highway dump trucks and taken from the excavation site to a disposal area with no further handling. A vertical access facility often requires moving muck with underground transport, shifting it to a vertical skip and then moving the muck to long distance transport on the surface.

 

      (b) Operating cost: Over a 20-year project lifetime, the laboratory operating costs are likely to exceed the capital costs. In general, the operating costs depend on the number, size and complexity of mechanical and other systems. These systems typically include: hoisting (in vertical access laboratories), ventilation, pumping (in vertical or downward-sloping horizontal access laboratories), cooling (depending on electrical load and rock temperature), electrical and security. These costs for a laboratory alone—not including the detectors’ operating costs—are likely to amount to 5-10% of the capital cost per year. Because vertical access laboratories have more systems than horizontal access laboratories, the operating costs for a vertical access laboratory could be two to three times higher than for horizontal access. Local wage scales will certainly affect operating costs.

     


3.2 Construction Cost Factors

 

3.2.1. Construction Cost for Access: This factor includes site acquisition costs and costs for renovation and construction of shafts, adits, roadways, hoisting mechanisms or any other infrastructure required for both laboratory construction and ongoing physics access to the actual laboratory sites. Essentially, this item includes all capital costs other than costs specifically included in Factors 3.2.2 and 3.2.3 described below.

 

Gran Sasso:  Horizontal vehicular tunnel access mostly built as highway project

Kamioka:  original access via 7 km mine rail adit built for mining; current main access through single-lane vehicle adit

CUNL:  Existing access for small or shallow detectors. New shaft required for access to the maximum 3,200 mwe level

Homestake:  Proposed plan would renovate and extend one shaft in Phase 2 of the project

San Jacinto:  New horizontal tunnel is required

Soudan:  Existing access for small detectors. New shaft would be required for “ultra-K” detector

 

3.2.2. Construction Cost for Laboratories: The Sub-Committee’s Technical Criteria document described three laboratories as part of the conceptual plan for the USNUSL. This factor includes the cost of preparing cavities for these laboratories including excavation, rock/salt disposal, and rock bolting, shotcreting and other procedures required to prepare clean, stable but empty caverns for detectors.

 

Gran Sasso:  3 laboratories, each approximately 20 m by 100 m by 20 m high built by drill-and-blast techniques with muck removal through highway tunnel; hard limestone rock; horizontal access

Kamioka:  Super-K cavity holds approximately 50,000 m3 of water of water and Kamiokande cavity (now housing KamLAND) approximately 5 times smaller; hard rock; horizontal access

CUNL:  Salt; vertical access

Homestake:  Hard rock; vertical access

San Jacinto:  Hard rock; horizontal access

Soudan:  Hard rock; vertical access

 

3.2.3. Construction Cost for Lab Mechanical Systems (Outfitting): In a typical underground laboratory, the cost for outfitting may nearly equal the cost for construction. Outfitting includes electrical power distribution, HVAC systems, life safety systems, general-purpose rigging and detector support systems, networking and communications systems and any other systems required to convert empty space into an efficient physics laboratory. Outfitting costs will vary from one site to another depending on costs of materials, prevailing wage rates and site properties such as ambient rock temperature that affects HVAC systems and method of egress that affects life safety systems. Davis-Bacon Wage Index (DBWI) computed as (1 electrician + 0.5 boilermaker + 1 equipment operator + 1 concrete finisher) normalized to Soudan as 1.00. The high level of integration in the American economy may reduce the effects of local wage variations.

 

Gran Sasso:  Horizontal access

Kamioka:  Horizontal access

CUNL:  Vertical access, DBWI=0.80

Homestake:  Vertical access, DBWI=0.63

San Jacinto:  Horizontal access, DBWI=1.21

Soudan:  Vertical access, DBWI=1.00

 

3.2.4 Construction Cost for Detector Installation: The cost of installation varies from detector to detector but it is at least 10 percent of a total detector cost and, in some cases, may be more than 20 percent of the total cost. Installation may also be a significant factor in the time required from approval of an experiment to the first physics publication. In some cases, installation costs are understated, because post-docs or graduate students perform a significant amount of installation work. Some sites may have lower installation costs or shorter installation times than other detectors because of ability to bring equipment to the laboratory in larger or heavier units or because of lower installation labor costs.

 

Gran Sasso:  Horizontal access for large equipment and sub-contractors; large halls with bridge cranes provide adequate room for staging and good materials handling capability

Kamioka:  Horizontal access for moderate-sized equipment and sub-contractors; limited staging area

CUNL:  Large, modern hoist currently exists to 2000 foot level

Homestake:  Access for detector installation is presently limited but improves after hoist and shaft upgrading in Phase 2

San Jacinto:  Horizontal access for large equipment and sub-contractors

Soudan:  Installation efficiency for “ultra-K” detector improves after construction of new shaft

 

3.3 Operating Cost

 

      The operating cost of a site is the expenditure required for site for maintenance and depreciation of the site infrastructure not including the specific costs of operation of any detectors. Operating costs for sites will vary depending on prevailing wage rates and the extent and complexity of the mechanical systems required by the site. Sharing the site with another entity that contributes to operating costs for common access or other mechanical systems may reduce laboratory operating costs.

 

Gran Sasso:  Maintenance of access mostly by autostrada agency; horizontal access requires fewer mechanical systems

Kamioka:  Access shared with mining company; horizontal access requires fewer mechanical systems

CUNL:  Vertical access and ventilation systems shared with waste repository; pumping and cooling not required

Homestake:  Vertical access; science is sole user of all systems including access, pumping, ventilation and cooling

San Jacinto:  Horizontal access; science is sole user of ventilation and cooling systems

Soudan:  Vertical access; share access and pumping with state park; mostly natural ventilation

 

3.4 Risk Factors

 

3.4.1 Permitting and Environmental Risk: There is considerable experience both in United States and abroad of delay and cost escalation in major projects, including scientific projects, due to permitting and/or environmental considerations. There is no doubt that USNUSL must operate in a safe and environmentally conscious manner. This factor suggests more the time and expense required at various sites to determine what is safe and environmentally sound. It also includes an estimation of the time and cost that might be required to ascertain whether a particular detector containing exotic materials could be installed at USNUSL.

 

Gran Sasso:  Laboratory expansion has been delayed for years over environmental concerns

Kamioka:  Historic mining area; shared location between science and active mining

CUNL:  Extensive permitting history and experience; shared mission site with primary focus on transuranic waste disposal

Homestake:  Liability release legislation required; historic mining area; single purpose site after conversion

San Jacinto:  Large nearby population; single purpose site

Soudan:  Historic mining area; University of Minnesota issues own building permits

 

3.4.2 Rock/Salt Risk: This risk factor includes multiple considerations relative to the risk of capital and operating cost overruns due to unexpected rock or salt conditions. The sites vary considerably in the degree of knowledge of actual rock conditions at the proposed USNUSL site. The deep sites have high lithostatic pressures and laboratory construction could encounter considerable difficulty, even in sites with relatively well-known rock conditions. The risk in salt is different and is related mostly to possible unexpected costs due to detector or support structure misalignment as a result of salt creep or a possible need to re-mine cavities

 

Gran Sasso:  Hard limestone rock; autostrada tunnel permits access to rock in order to choose optimal laboratory site, but major aquifers present

Kamioka:  Hard rock; extensive mining development permits access to rock in order to choose optimal laboratory site

CUNL:  Extensive salt layer with clay layer intrusions

Homestake:  Multiple rock types; extensive mining development permits access to rock in order to choose optimal laboratory site

San Jacinto:  Igneous rock batholith; not feasible to core much of access tunnel prior to construction

Soudan:  Multiple rock types; schistose

 

3.4.3 Seismic Risk: Although engineering can control seismic risk, there is an additional cost required to build USNUSL and install detectors in a seismically active region. In addition, there is a risk of a more intense than expected earthquake or an engineering or installation mistake that leads to failure in an earthquake of expected magnitude.

 

Gran Sasso:  Active seismic area; the highway tunnels traverse two vertical faults and follow under a third horizontal fault.

Kamioka:  An active seismic region with mining-related local seismic activity

CUNL:  No seismic activity in recent geologic history

Homestake:  No seismic activity in recent geologic history:

San Jacinto:  San Jacinto and San Andreas faults within 25 km. Both faults are major and currently active.

Soudan:  No seismic activity in recent geologic history

 

3.4.4 Mechanical Systems Risk: Sites with more extensive HVAC, hoisting or other machinery have an operating cost risk due to the possibility of failure of significant mechanical systems. Such failure could entail significant emergency operating expenditures and/or significant lost time in access to the USNUSL. While the importance of this factor is likely correlated with the magnitude of the operating cost, the Sub-Committee deems this risk factor of sufficient importance to include it separately.

 

Gran Sasso:  Horizontal access; only major mechanical system is ventilation

Kamioka:  Horizontal access; major mechanical systems are ventilation and radon de-gasification

CUNL:  Hoisting and ventilation systems; risk shared with waste repository facility

Homestake:  Hoisting, ventilation, pumping and cooling systems

San Jacinto:  Ventilation and cooling systems

Soudan:  Hoisting and pumping systems; risk shared with state park

 

3.5 Management

 

3.5.1 Scientific Management: While the ultimate decisions about scientific management will be made in discussion with the funding agencies, this issue was discussed during several of the site visits. The usual national laboratory model, both in the United States and abroad, centers on an established scientist as the Scientific Director. A Board of Directors appoints the Scientific Director, after extensive consultation in the scientific community and with the funding agencies. The Board members are themselves appointed by important national institutions. A Program Advisory Committee, consisting of a broad range of scientific experts, advises the Scientific Director. The quality of the laboratory program is reviewed by a Visiting Committee, which includes expert scientists, who are mostly not involved in the day-to-day activities of the Laboratory. Those scientists who are directly involved in the Laboratory form a Users’ Committee to represent their ideas and concerns.

 

Gran Sasso:  Management by INFN

Kamioka:  Management by Institute for Cosmic Ray Research (ICRR)

CUNL:  LANL (University of California), Department of Energy, New Mexico State University, University of New Mexico plus others

Homestake:  University or other consortium including the South Dakota School of Mines & Technology

San Jacinto:  University of California, particularly UC Irvine, plus others

Soudan:  University of Minnesota plus others

 

3.5.2 Site Operations Management: Management of site operations may require somewhat different skills from scientific management. While in the usual national laboratory model, site operations form a distinct division that ultimately reports to the Scientific Director, other models are possible. In particular, some sites have existing operational structures with extensive knowledge and experience in operating the site. These human resources are important and care must be taken to retain and enhance them. In general, civil construction and laboratory operation are different enough from mining operations and ore extraction that re-training and re-deployment of existing staff may be advisable.

 

Gran Sasso:  Site operations management by INFN

Kamioka:  Mining operations and site work performed by Mitsui Corporation

CUNL:  Site operations management by Westinghouse TRU Solutions, the existing management and operations contractor to the DOE

Homestake:  Site operations by existing staff following re-orientation and re-training

San Jacinto:  Assemble new staff under University of California management

Soudan:  Augment existing physics operational staff

 

3.5.3 Ownership and Site Sharing: The sites considered differ in whether use of the site is exclusive to USNUSL or use of the site is shared with another entity. Sharing has an advantage in reducing operating costs, but it has a disadvantage in potential access or other conflicts. Sharing is particularly disadvantageous if the use other than scientific research has priority. This factor also considers whether the management entity for USNUSL has sufficient ownership and/or easements to provide for future expansion or modification of the site capabilities.

 

Gran Sasso:  Access shared with autostrada, but otherwise dedicated site

Kamioka:  Mining activities in the past are now sharply curtailed

CUNL:  Ownership by DOE; shared use with waste repository

Homestake:  Ownership by State of South Dakota; exclusive science use

San Jacinto:  Ownership by State of California; exclusive science use

Soudan: Ownership by State of Minnesota; shared use with state park

 


3.6 Depth

 

      Detectors are placed underground primarily to lower backgrounds due to the direct and indirect effects of cosmic rays. Direct effects include the passage of muon and muon-generated particles through the detector. Indirect effects include radioactivity generated by spallation and nuclear de-excitation following the passage of a muon or muon-generated particle. Although the sensitivity of particular detectors to depth varies, for most detectors deeper is better down to depths at which neutrino-generated muons dominate the muon flux. Depths of more than 7,000 mwe are probably not important but 7,000 mwe is clearly better than 5,000 mwe. For the same vertical depth, a site with relatively flat overburden has integrated flux equivalent depth about 10 percent greater than that of a mountain. It is possible that some detectors would prefer shallower depths, either to use remnant muon flux for testing or calibration or because of somewhat lower costs associated with construction and operation at shallower depths. For this reason, a site that offers a variety of depths, including one or more deep locations, is likely preferably to a site with a single, fixed depth.

 

Gran Sasso:  3,800 mwe; mountain; single depth

Kamioka:  2,700 mwe; mountain; single depth

CUNL:  1,600-2,000 mwe now; 3,200 mwe later with new shaft; flat overburden; halite and anhydride overburden has lower density but higher atomic number than rock

Homestake:  6,700 mwe most likely depth; flat overburden; most feasible depths include 700 mwe, 1,500 mwe; 2,100 mwe; 3,100 mwe; 3,400 mwe; 4,500 mwe; 7,200 mwe

San Jacinto:  6,500 mwe; mountain; range of depths can be selected by laboratory location

Soudan:  2,200 mwe; flat overburden; depth measured using muon flux

 

3.7 Neutrino Beam

 

      The study of neutrinos is an important feature of underground, low-background physics. Current thinking is that the “ideal” baseline for a neutrino oscillation experiment is approximately 2,500 km.

 

Gran Sasso:  750 km to CERN

Kamioka:  300 km to KEK

CUNL:  1,750 km to FNAL; 2,900 km to BNL

Homestake:  1,290 km to FNAL; 2,530 km to BNL

San Jacinto:  2,610 km to FNAL

Soudan:  Beam from FNAL currently under construction — 740 km to FNAL; 1,720 km to BNL

 


3.8 Time to Install First Detectors

 

      Although the time scale for accelerator and non-accelerator nuclear and particle physics experiments has become increasingly long, there is value to achieving the first physics results as early as possible after authorization to establish a USNUSL. This criterion clearly favors existing over new sites, but the Sub-Committee believes that its importance justifies its inclusion.

 

Gran Sasso:  Currently operating

Kamioka:  Currently operating

CUNL:  Small detectors now; medium detectors in 6 months; large detectors at new, deeper level in 3 years

Homestake:  Small detectors now, larger detectors in 1-3 years (new larger chambers in 1-2 years, new hoist in 2-3 years).

San Jacinto:  5 years

Soudan:  Small detectors now, ultra-K in 5 years

 

3.9 Outreach

 

      The American scientific community has a clear responsibility to America’s citizens to inform them about the goals and progress of scientific research. The science likely to take place at USNUSL is exciting fundamental science that can be well communicated to both the general public and to diverse student and other groups. This factor represents an estimation of both the outreach potential of a particular site based on the size of the local permanent and vacationing population and the perceived quality of any outreach plans described by the site advocates.

 

Gran Sasso:  Good public visibility regionally and nationally; frequent tours by school and other groups

Kamioka:  Good public visibility regionally and nationally; tours by school and other groups

CUNL:  500,000 tourists per year visit Carlsbad Caverns; NMSU outreach center program in Carlsbad

Homestake:  3 million tourists per year in Black Hills

San Jacinto:  300,000 residents in Coachella Valley; 15 million people live within 3-hour drive

Soudan:  Ongoing experience with outreach programs; history of coordination with state park; 40,000 tourists per year

 

3.10 Local Support and Awareness: The siting of the USNUSL is clearly, in part, a political process. Awareness and support by local citizens, governments and institutions is clearly an important aspect of the siting process. Local governments and/or institutions can provide some funding, especially in the early stages of the laboratory development. In addition, the USNUSL will need to meet local regulations and codes with respect to construction, transportation of materials and other operational aspects. The site visits have also suggested to the Sub-Committee that local political support as reflected through State Congressional delegations will likely have a real effect on the progress of USNUSL.

 

Gran Sasso:  Strong support by some municipalities and groups and resistance by others.

Kamioka:  Good community awareness and support within local limited population

CUNL:  Strong local and political support; growing public awareness

Homestake:  Strong local and political support; extensive public awareness

San Jacinto:  Strong local support; limited public and political awareness

Soudan:  Strong local support; extensive public awareness

 

3.11 Site Environmental Factors

 

3.11.1 Cost of Living: This factor affects USNUSL through the cost to maintain graduate students, post-docs and visitors at the USNUSL site. Although this cost does not accrue directly to USNUSL, it likely affects the ability and willingness of collaborating institutions to maintain people on site for detector installation and operation. The cost for each site listed below includes a two-week stay at a moderately priced hotel (for example, Day’s Inn), airfare from Chicago and meals).

 

CUNL:  $1,547

Homestake:  $1,533

San Jacinto:  $2,754